Fully Automatic Concrete Block Machine

Fully Automatic Concrete Block Machine

A fully automatic concrete block machine is a machine used to produce concrete blocks or bricks automatically, without human intervention. These machines are equipped with a PLC control system, sensors, and other electronic components that allow them to operate automatically and produce high-quality blocks or bricks consistently.

Fully automatic concrete block machines use hydraulic pressure to compress the raw materials such as cement, sand, gravel, and water into the desired block or brick shape. These machines can produce different types of blocks or bricks, including solid blocks, hollow blocks, and interlocking blocks.

These machines come in different sizes and models, with varying production capacities, automation levels, and brick or block sizes. Some machines can produce up to 15,000 blocks or bricks per day, while others can produce up to 30,000 blocks or bricks per day.

Fully automatic concrete block machines are highly efficient and easy to operate, making them a popular choice for many users. Additionally, they have a low maintenance cost and are designed to last for many years, providing businesses a reliable and profitable investment. Fully automatic concrete block machines are widely used in construction projects, such as building walls, fences, and other structures, due to their speed, efficiency, and ability to produce high-quality blocks or bricks consistently.

Fully Automatic Concrete Block Machine can use sand, gravel, cement and other raw materials, and then adding a large number of fly ash, slag, coal gangue, ceramic particles, perlite and other industrial waste, to produce a variety of exterior wall blocks, interior wall blocks, flower wall block building Blocks, floor blocks, berm blocks, and block blocks and roadside blocks are also widely used in construction, roads, squares, hydraulics, and gardens.The general small block machine can move by itself and is easy to operate. It can make many blocks of the same specifications at one time. The higher productivity of the vibration is performed by using the core to ensure that the concrete is compacted in the model without making other structures and parts are disturbed.

Main raw materials: river sand (without soil), rice stone, stone powder, slag, construction waste (can be selected according to local resources), fly ash, cement, river sand, sea sand, mountain sand, mineral powder, slag, stone powder , coal slag, coal gangue, tailings slag, chemical slag, etc.

Equipments for fully automatic concrete block making plant:

This configuration realizes full-process control, no operator on the mixer, and is equipped with cement metering, water metering, cement screw and pneumatic door opening and unloading system. The Sancang batching equipment adopts the medium-level cutting technology to ensure that the raw materials are still unloaded smoothly under damp conditions. Sancang is the conveyor unloading. Our company also has a swaying screening device, which can accurately weigh and mix a variety of raw materials according to the set ratio, and will not meet the requirements in the weighing process. The large aggregate is peeled off. The weighing is accurate, and the mixed raw materials are conveyed to the mixer. The cement metering and water metering on the mixer realizes accurate measurement of cement and water. At the same time of metering, the mixer stirs the various raw materials, and finally discharges the mixed raw materials into the storage hopper of the conveyor belt through the pneumatic system, waiting for the brick making of the bricks, and the whole brick making process is controlled by the brick making machine. Full control, saving labor, improving efficiency and improving the quality of finished products.

Fully Automatic Concrete Block Machine Main features:

1. Excellent design: the mold operation adopts four-bar guiding mode, with the ultra-long copper sleeve to ensure the precise movement of the indenter and the mold box; the balance system consisting of the rack, the gear and the balance shaft ensures the balance between the indenter and the mold box. Degree and coordination degree; the parallel bar arm walking mode improves the running speed of the cloth machine, and the rotating convection forced cloth mode shortens the cloth time and ensures the compactness of the product.

2. The mold adopts various heat treatment processes such as quenching, tempering, carburizing, boronizing, etc., which greatly enhances the wear resistance of the mold and improves the life of the mold.

3. The hydraulic system adopts high dynamic proportional valve. The flow rate is automatically adjusted during the re-production process to protect the oil cylinder, so that the oil cylinder advances and retreats the end point to cushion, thereby improving the stability, prolonging the service life of the cylinder and improving the speed and flexibility of each part.

4. Vibration system: Adopting German frequency conversion technology, the main engine frequency conversion control, the vibration exciter assembly adopts oil immersion type, which improves the high-speed running load, so that the concrete is fully liquefied and exhausted instantaneously. The life of the bearing has more than doubled. The effect fully embodies the five advantages of the synchronization, soft start function of the vibrator assembly, the improvement of product compactness, more power saving and fast forming.

5. High degree of automation: The product has high degree of automation and advanced process design. It adopts international advanced high-tech microcomputer control technology to integrate mechanical main body and electrical equipment. Researchers use safety logic control to diagnose faults and text alarms. When many functions are added to the microcomputer, when the machine malfunctions, it can inform the user of the cause of the fault and the processing method in a timely and accurate manner.

6. System stability and safety: It is manufactured by strong and weak separation and weak electric control strong electric design principle. This can not only cancel the external interference of strong electricity but also ensure accurate signal acquisition, and also ensure the safety of people and equipment. The hydraulic system adopts the oil-immersed electromagnetic action design to reduce the oil temperature and improve the life while reducing the impact and ensuring the system stability.

Capacity for each type machine:

We have various size of block making machines to meet different requirement, if you need information in detail, please feel free to contact us at sales@unikmachinery.com.

Fully Automatic Concrete Block Machine Service,delivery and shipping:

Fully Automatic Concrete Block Machine Before sales:

1. Provide our customers excellent technical advisory and deploy the most useful equipment along with production line according to the requirement of theirs

2. Provide technical data, including equipment listings, layout and installation instructions as well as a list of electricity demand for reference.

3. Assist in planning construction site, building plant and designing the best installation flow with our senior engineer

4. Design and manufacture product according to customers’ need

Fully Automatic Concrete Block Machine During sales:

1. Manufacture product in strict accordance with the relevant technical standards and constructional safety and healthy regulations

2. Advanced antirust preventives handling and then surface painting service

3. Products rigorous testing before shipment

4. Shipment arrangement by the contract in time

Fully Automatic Concrete Block Machine After sales

1. Dispatch the experienced engineers to assist in installation, machine test run and adjustment according to site conditions

2. Personnel training in operation and maintenance of the equipment on site guidance of waste recycling and sorting

3. Take initiative to eliminate the troubles rapidly at site

4. Prepare fully supply of wear parts and consumables for replacement

5. Maintenance for big items, our company guarantees to reach site after one call, ensure customer’s normal production

6. Optimizing machine and plant performance

7. Technical exchanging

The block making machine is packed in PVC film to Waterproof and dustproof, the spare parts will be packed in wooden case,This way of packing can ensure the machines will not shift inside the case and guarantee its security in transportation.

We will deliver concrete hollow block making machine within 20-25 days after receiving deposit