Block Moulding Machinery

Block Moulding Machinery

Block moulding machinery is a type of equipment used in the construction industry for producing blocks made from various materials, including concrete, cement, and clay. The machinery is designed to automate and streamline the block-making process, reducing labor costs and increasing production efficiency.

The block moulding machinery works by mixing raw materials, such as cement, sand, or clay, with water in a mixer unit. The mixture is then transported to a set of molds, where hydraulic pressure is applied to compact the mass and create the desired shape of the block. Once the block is formed, it can be removed from the mold and stacked for curing.

The block moulding machinery typically consists of several components, including a mixer, a conveyor belt system, a set of molds, hydraulic pumps, and control systems. The molds can be customized to produce blocks of different sizes and shapes, depending on the construction requirements.

The blocks produced by the block moulding machinery can be used in a wide range of construction projects, including building walls, houses, pavements, and other structures. The types of blocks produced include normal blocks, interlocking blocks, and paving blocks.

The advantages of using block moulding machinery include increased production efficiency, consistent product quality, and reduced labor costs. The machinery is easy to operate and requires minimal maintenance, making it a popular choice in the construction industry. Block moulding machinery comes in different models and capacity sizes, allowing it to cater to varying construction requirements.

Block Moulding Machinery is able to apply in fully automatic block production line, is made up of batch station, concrete mixer, belt conveyor,automatic stacker and forklift. the fresh brick will be came out of brick machine and transported to stacker by block conveyor,when the products come to some height, worker should carry the bricks to the curing area.

Block Moulding Machinery Main features:

1. The complete system is fully automatic operation equipment, including batching machine, mixer, brick making machine, automatic stacker. All of them are controlled by integrated electronic control system. Imported sensors are used at each node. The induction is sensitive and the control precision is high.
2. The main structural parts of the equipment are used Q235B material, and the shaft parts are  used 45# steel. The overall structural safety factor is designed according to the large value (3.5 times safety factor), and some key parts are analyzed by local finite element force.
3. The key hydraulic components such as solenoid valves and hydraulic oil pumps are mainly imported well-known brands such as Yuken,CML and important hydraulic parts such as hydraulic cylinders and valve blocks are made of domestic famous brand products such as long-term hydraulics. Key electrical components such as sensors, proximity switches, and electronic control components are mainly branded products such as Japan's Mitsubishi and Japan's Omron. Important electrical components such as motors, reducers, and control cables are made of well-known international brands.
4. The central control system is equipped with PLC man-machine interface automatic operating system, fault diagnosis, electromechanical and hydraulic integration, production monitoring, and so on.
5. The material of mould is carburized by 16 manganese, and the inner cavity of the mold is formed by wire cutting, which effectively ensures the size of the finished brick and the service life of the mold.
6. The brick making system adopts power optimization analysis and processing. and the energy saving is nearly 30 kW compared with other suppliers.

Product size	Picture	Capacity
400×200×200(mm)		8 pcs/pallet
		1350 pcs/hour
225×112×60/80mm		20 pcs/pallet
		4800 pcs/hour
200×100×60/80(mm)		27 pcs/pallet
		6480 pcs/hour
447×298×80/100(mm)		2 pcs/pallet
		480 pcs/hour
Pallet size		1100×680㎜
Vibration type		Frequency, amplitude
Excitation frequency		0～65HZ
Power		42.15 kW

The low-carbon alloy high-strength carburized steel is used to make the interlock block mouldl smooth and durable through the wire cutting and special heat treatment process, with a clearance of 0.5-0.8mm. Mold platens and consumables can be replaced freely, and different shapes and contours can be designed according to customer needs.
The specifications interlock block products have strict requirements, and the thickness, height and width of the laying need to be precisely designed. With many years of experience and sophisticated craftsmanship,UNIK provides customers block moulds with different sizes and shapes.

UNIK Machinery won more than 80 patents and technical achievements in invention, utility model and appearance to promote technological advantages. It has participated in the formulation and drafting of dozens of industry standards and national standards.
UNIK Machinery strives for excellence in product quality and strictly implements the latest standards in the manufacturing process of the brick machine industry. We have passed ISO9001:2015 quality management system certification and CE certification and Russian GOST certification, etc., with advanced and complete research and testing equipment.Unik Machinery produces more than 400 sets of concrete block forming machines and supporting equipment and new building materials equipment. At present, we have gradually established a complete sales and service system and network on a global scale. The production of block forming machine equipment is exported to all over the world, such as South America, Eastern Europe, Middle East, Southeast Asia, Africa and other regions.