Cement Block Moulding Machine

Cement block moulding machine

A cement block moulding machine is a device used in the construction industry for producing cement blocks. It operates using hydraulic pressure and can produce different sizes and shapes of blocks, depending on the mold used. The machine is designed to automate the block-making process, cutting down labor costs and improving production efficiency.

The cement block moulding machine works by mixing cement, sand, and water in a mixing system. The mixture is then transported to the molds via conveyor belts, where hydraulic pressure is applied to compress the mixture into the desired shape of the block. The blocks can then be removed from the mold and stacked for curing.

The machine typically consists of several key components, including a cement mixer, a conveyor belt, hydraulic control systems, molds, and a control panel. The molds used can be customized to create blocks of different sizes and shapes to meet various construction requirements.

Cement blocks produced by this machine are known for their strength, durability, and resistance to weather as well as natural elements and are suitable for use in the construction of walls, houses, and other structures.

The advantages of using a cement block moulding machine include increased production efficiency, consistent product quality, and reduced labor costs. The machine is fully automated, making it easy to operate, and requires minimal maintenance, making it a popular choice in the construction industry.

Cement block moulding machine are able to apply in fully automatic block production line, is made up of batch station, concrete mixer, belt conveyor,automatic stacker and forklift. the fresh brick will be came out of brick machine and transported to stacker by block conveyor,when the splints come to some height, worker should carry the bricks to the curing area.

Cement block molding machine is a device used to produce hollow or solid cement blocks. It operates using hydraulic pressure and can make different sizes of blocks according to the mold used. The machine is typically made up of a hopper, mixing system, hydraulic control system, conveyor belt, and molds. Cement is mixed with sand and water and poured into the molds which are then compacted by hydraulic pressure to form the blocks. The machine can be operated either manually or automatically depending on the model. It is widely used in the construction industry for building houses, walls, and other structures.

Cement Block Moulding Machine Main features:

1.Uniquely designed storage and material distribution system: ensure the accuracy of feeding, reduce the uneven density of the material under the internal pressure and other external factors, which affect the amount of material supply.ensure that the material is accurate, and the quality is perfect.

2.Multi-source vibration system: With full synchronous vibration, the vibration force is adjustable, the frequency can be adjusted according to different process requirements, low-frequency feeding, high-frequency forming, vibration force can be adjusted according to different raw materials to achieve the best effect.

3.Control system: The effective combination of digital and displacement sensing technology makes the actions accurate and reliable, suitable for busy and complex working conditions. The system collects hundreds of kinds of production processes, and it is advanced technology and easy to operate.

4.Automatic diagnosis: random computer fault auto-diagnosis system prompts an alarm, which helps to eliminate the fault in time. Combined with a remote control system, it is connected through a telephone line to realize remote monitoring, control and diagnosis.

Product size	Picture	Capacity
400×200×200(mm)		8 pcs/pallet
		1350 pcs/hour
225×112×60/80mm		20 pcs/pallet
		4800 pcs/hour
200×100×60/80(mm)		27 pcs/pallet
		6480 pcs/hour
447×298×80/100(mm)		2 pcs/pallet
		480 pcs/hour
Pallet size		1100×680㎜
Vibration type		Frequency, amplitude
Excitation frequency		0～65HZ
Power		42.15 kW

Cement Block Moulding Machine Factory site requirement:

The production facilities mainly include buildings such as water, electricity, roads and factories.
The production site construction can adopt steel frame structure, building grade 2, fire resistance grade 2, seismic intensity and dominant wind direction are designed according to the relevant specifications of the country (region) where the user is located and geological hydrometeorological conditions, lighting and ventilation conditions are good; building lightning protection level In the second stage, the lightning protection device adopts a lightning protection belt, and the down conductor is connected to the grounding pole. The water for life and fire is introduced from the water supply network, and the diameter of the main pipe is Ø63mm or more, and the meter is set at the same time. Production water comes from rivers or groundwater, production, domestic sewage is treated centrally, and it enters the sewage pipe network. The non-building plant area is hardened by land, and the concrete is poured 150~200mm. The power supply is divided into external power supply and internal power supply. The total power of the production line is 80KW, and the transformer capacity is 300KVA. The power supply adopts ~380/220 three-phase four-wire neutral point direct grounding power supply.

Unik After Sales Department is working continually to provide our new and existing clients with such a support and to make block making machines perform at their best in terms of efficiency and quality of the products.

Supply spare and wear parts

Procurement proposal planning for consumables (stock control)

Preventive maintenance procedure

Efficiency improvements

Quality control

raw materials savings

waste reduced

Remote assistance (via cable or phone)

Training at the our factory or customer factory

FAQ:

1.Which machine is most suitable for my project?

You should make sure how much work space you have to produce and store blocks, how many blocks you want to produce in a day, what your initial budget for this machine.

2.Can I use just one machine to make every type of blocks?

Yes,Our block making machine is designed to meet the mass production of various kinds of concrete masonry blocks like brick, blocks, pavers, slabs, curbs, interlocking types etc by just changing the mould. all you need to do is remove one type mould and replace with another, which cost at half hour for changing time.

3.what raw materials are required to produce blocks?

Cement, sand, aggregate Fine and coarse aggregates make up the bulk of a concrete mixture. The max diameter should require within 10mm.

4.Can I get installation for this machine?

We will arrange our engineer to your factory to guide installation and training,the customer will be responsible for all wages and expense of engineer.

5.How about warranty?

we promise 18 months guarantee for date of purchase, and agrees to repair or replace any defective part without charge,This warranty does not cover in cases of improper user, incorrect handling, insufficient maintenance, act of third parties, unauthorized service or modifications to the machine, damage resulting from accident, abuse, lack of reasonable care, normal wear or the addition of any other equipment not provided with product.

6.Can you sent me some spare parts freely?
Generally we used to provide wearable spare parts together when block machine while delivery.

7.How will you treat quality complaint?
First of all, all of our goods are strictly tested and inspected before delivery, which reduces the possibility of quality problem to near zero. If this is really a quality problem caused by us, we will definitely fix the problem, send you free goods for replacement or refund your loss.