Fully Automatic Hollow Blocks Machine

Fully Automatic Hollow Blocks Machine

Fully Automatic Hollow Blocks Machine is a machine used for manufacturing hollow blocks of various sizes and shapes. It is fully automated, which means it can perform functions such as feeding raw materials, forming, and packing finished products without human intervention.

The machine uses hydraulic pressure to compress the material mixture into the desired shape and size. It is suitable for producing lightweight blocks that are ideal for building foundations, walls, and other construction needs.

The machine is designed to have a high production capacity, making it efficient and cost-effective for manufacturing large quantities of hollow blocks. Additionally, it is easy to operate and maintain, which reduces the need for specialized skills or labor.

Overall, the Fully Automatic Hollow Blocks Machine is a reliable and efficient tool for producing hollow blocks, contributing to the growth and development of construction projects and industries.

Fully Automatic Hollow Blocks Machine can meet the needs of producing different products, supplemented by automatic devices such as batching, mixing, conveying, curing, palletizing, etc., can produce all kinds of large-scale colored paving bricks, standard bricks, blocks, and roadsides. Stone, slope bricks, interlocking bricks, hydraulic blocks and other concrete products. More importantly, the production line adopts electro-hydraulic integrated technology, which can greatly reduce the cost of brick making.

Technical specification:

Main features: 

1. Omron PLC has a strong adaptability to ensure the stability of the equipment control system;

2. Omron, Schneider and other well-known electrical components can sensitively perceive the signal source and react quickly.

3. All motors are class F insulated motors, which have higher torque and stronger high-temperature resistance than the same power motors. The highest stability is 170 degrees, which can ensure long-term stable operation of the equipment.

4. The frequency converter can provide different frequency bands of vibration frequency, to make low frequency feeding, high frequency forming, and minimize interference

5. Frequency conversion technology can reduce the motor's damage to the motor due to the momentary starting or stopping of the motor, preventing the motor from overheating or burning.

6. Solenoid valves, proportional valves and relief valves are used Yuken to Reduce the impact of inertia on the cylinder due to excessive pressurizationand protect the cylinder

7. Rapid rotation to allow the concrete evenly to falls into the mold frame, saving feeding time, and ensure the consistency of the product and the consistency of the finished product;

Block factory requirement:

1.Land area: Plant area: 300-600 square meters, yard area of 3,000 square meters, the larger the yard, the better the effect, the actual design according to local sales and other conditions.
2. Workers: 5 or 8 automatic production lines with 2-3 manuals less than semi-automatic. In addition, fully automated production line workers have lower labor intensity and can use female workers in large quantities to save costs.
3. Raw material ratio: cement 8%-10% sand 30%-40% stone powder 50%-60%, cement: sand: stone 1:4:5. The requirements for raw materials of cement brick making machines are not strict, mainly relying on the cement bonding effect, plus the vibration of the brick making machine plus hydraulic pressure, so that the bricks have a good compactness. Fly ash, slag, slag, and crushed construction waste can be used as raw materials, and the specific proportion is based on the composition of local raw materials.
4. The weight of the blocks:
Hollow block (390 * 190 * 190mm): 17 kg
Hollow block (190 * 140 * 190mm): 13.5 kg
Hollow block (390 * 90 * 190mm): 10 kg
Cement standard brick (240 * 115 * 53mm): 3 kg
5. Daily raw material consumption: 180T.
6. Daily water consumption: 3% -5% of the weight of the raw materials.

Our company has passed the "ISO9001-2015 Quality Management System" and "EU CE Certification", with independent intellectual property rights and dozens of national patents. The product research and development project is subordinated to the industrialization of new building materials and equipment for the comprehensive utilization of industrial solid waste in the low carbon, energy saving and environmental protection fields supported by the central government