Hollow Brick Production Lines

hollow brick production lines

The hollow brick production line is a machinery system designed to produce hollow bricks that are used in building construction. The production line typically consists of a series of machines that work together to make and shape the bricks. The process starts with the raw materials, which are typically clay, shale, or other minerals. These materials are milled and mixed with water to form a plastic clay-like substance called greenware. This greenware is then extruded into rectangular shapes, which are cut and shaped to form the hollow bricks. Finally, the bricks are fired in a kiln to harden them and give them their final shape.

The specific machines and processes used in a hollow brick production line may vary depending on the specific design and manufacturer. However, most production lines will include machines for mixing the raw materials, extruding the greenware, cutting the greenware into bricks, and firing the bricks in a kiln. Some production lines may also include finishing or packaging equipment for the final product.

hollow brick production lines is a multi-purpose machine, fully meet the market demand, equipment investment is small, easy to operate, is an economical model.can produce various external wall blocks, interior wall blocks, concrete pavers, and interlocking pavement blocks and kerbstone,standard bricks of different specifications etc,with addition of pigment for colored units,numerous pavement patterns can be achieved,making interlocking concrete pavements aesthetically pleasing as well as durable.

Main Features:

(1) Adopting Japanese frequency conversion technology, PLC: Siemens/ Omron
(2) The hydraulic system adopts double proportional overflow and double control of flow pressure, Hydraulic valve: Yuken
(3) Imported intelligent PLC touch screen and pure electrical originals (high automation, easier operation)
The main electrical components and hydraulic components are all world-renowned brands such as Schneider, ABB, Siemens, etc., which realize the whole line automation of the production line, saving the operation interval, improving the production efficiency and multi-purpose, and can form a simple production line with the stacked brick machine, which is economical and applicable. Suitable for medium-sized enterprises to establish a simple production line with a certain scale of production.

Technical specification:

1. Land area: Plant area:600-1000 square meters, yard area of 3,000 square meters, the larger the yard, the better the effect, the actual design according to local sales and other conditions.
2. Workers: 5 or 8 automatic production lines with 2-3 manuals less than semi-automatic. In addition, fully automated production line workers have lower labor intensity and can use female workers in large quantities to save costs.
3. Raw material ratio: cement 8%-10% sand 30%-40% stone powder 50%-60%, cement: sand: stone 1:4:5. The requirements for raw materials of cement brick making machines are not strict, mainly relying on the cement bonding effect, plus the vibration of the brick making machine plus hydraulic pressure, so that the bricks have a good compactness. Fly ash, slag, slag, and crushed construction waste can be used as raw materials, and the specific proportion is based on the composition of local raw materials.
4. The weight of the brick:
Hollow block (390 * 190 * 190mm): 17 kg
Hollow block (190 * 140 * 190mm): 13.5 kg
Hollow block (390 * 90 * 190mm): 10 kg
Cement standard brick (240 * 115 * 53mm): 3 kg
5. Daily raw material consumption: 180T.
6. Daily water consumption: 3% -5% of the weight of the raw materials. 

Capacity for each machine:

HOURLY PRODUCTION CAPACITY (PCS)
Rectangular Pavers	QT3-15	QT5-15	QT6-15	QT8-15	QT9-15	QT10-15
	100*200*60mm	2880	6000	5040	6480	8640	8640
100*200*80mm	2880	6000	5040	6480	8640	8640
Interlocking S-Pavers
	225*112*60mm	2400	3840	3600	4800	6000	5760
225*112*80mm	2400	3840	3600	4800	6000	5760
Rricks
	240*115*53mm	4800	8640	7200	9600	13200	13440
Hollow Block
	400*200*200mm	540	900	1080	1350	1620	1800
400*200*150mm	720	1080	1440	1440	2160	2160
400*200*100mm	900	1800	1800	2160	3240	3240
Behaton Pavers
	165*200*60mm	2160	2880	2800	3600	5760	4800
165*200*80mm	2160	2880	2800	3600	5760	4800
Kerbstone
	200*450*600mm	240	480	240	480	480	480
200*300*600mm	240	480	480	720	960	720
Grass Planting Pavers
	400*400*60mm	240	480	480	480	720	960
600*400*60mm	240	480	480	480	720	720
Perforated Blocks
	115*240*90mm	2400	3840	3600	4800	4800	6720

Why choose Unik:

1. Technically: The company has more than 15 years of experience in the production of block making equipment. Based on the introduction of German brick making machinery technology, it has absorbed and digested more than 20 kinds of independent intellectual property rights. High-quality products, product quality ranks first in the country; automatic production line invention patent.

2, procurement: the company is global procurement, all spare parts are using well-known brands at home and abroad, especially the electronic control system: PLC programmable control system and electrical components are all using the German Siemens brand;

3. Production: The company has a blanking workshop, a machining workshop, a mold workshop, an assembly workshop, a heat treatment workshop, an electric control workshop and a debugging workshop. Each process is processed in strict accordance with the drawings of the technical department, and the quality control department There are more than 10 quality inspectors who carry out rigorous inspections from raw materials, semi-products, purchased parts and product commissioning;

4. Management: The company fully implements 6S and ISO9001 quality management system certification; the warehouse implements ERP management system, perfect entry and warehousing procedures to ensure the quality of each spare part.